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11 / Practical Manufacturing AI

Technical Knowledge & Publications

Original technical documentation and practical manufacturing knowledge — written from real setting and operating work, in English and Polish.

Original Technical Manuals

Original technical manual · EN + PL editions

Mazak AJV-25/404 — Operator & Setter Manual

A practical manual for setting and running existing programs on a 1989 Mazak AJV-25/404 machining centre with Mazatrol M-32 control and a single pallet: control panel and manual motion, workholding, tool data, WPC and datum setting, program trials, dimensional corrections, restarts, alarms, Mitutoyo indicator measurement and setup records.

Machine
Mazak AJV-25/404
Control
Mazatrol M-32
Author
Mateusz Żuławski
Edition language

99 pages · Version 2.1 · English

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Separate language editions: EN 99 pages (version 2.1), PL 78 pages. Their content and pagination differ.

Cover of the English edition of the Mazak AJV-25/404 Operator & Setter Manual
By Mateusz Żuławski · Practical Manufacturing AI

Inside the manual

  1. 01Control panel, buttons and manual motion
  2. 02Stopping, start of shift and axis reference
  3. 03Job, workholding and one-pallet cycle
  4. 04Tool assembly, taper cleaning and measurement
  5. 05Coordinate references and WPC
  6. 06X/Y, stylus radius and Z setting on a reference
  7. 07Program trials and the first part
  8. 08Dimensional corrections, feed and spindle speed
  9. 09Restart, tapping and interrupted ATC
  10. 10Alarms and maintenance fault report
  11. 11Soft keys and the 22-function index
  12. 12Mitutoyo indicator measurement
  13. 13Vise, fixture and squareness
  14. 14Bore centring and form diagnosis
  15. 15Checklists, batch release and setup records

Technical Articles & Case Studies

SPECIALIST CNC FOR ALUMINIUM EXTRUSIONS VS A CONVENTIONAL VMC

Technical article · EN + PL

SPECIALIST CNC FOR ALUMINIUM EXTRUSIONS VS A CONVENTIONAL VMC

A practical comparison of specialist aluminium extrusion machining centres with conventional vertical machining centres — kinematics, workholding, programming workflow and what the differences mean on the shop floor.

Available in English and Polish
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Articles